Below you will find a detailed list for the ZF S542 5 Speed Ford Manual Transmission that includes complete rebuilt transmissions, bearing rebuild kits with and without synchro rings, gaskets & seals,individual bearings,hub slider,synchro rings,forks,gears,case & extension housing shift components and shafts. Also available are bearing retainer and small parts.
- Zf S5 42 Transmission Specs
- Zf S5 42 Parts Diagram
- Zf S5 42 Gear Ratios
- Zf S5 42 Rebuild Kit Manual Pdf
- Zf S5 42 Transmission Parts
Having issues diagnosing problems with your ZF S542 Ford 5 Speed manual transmission we can help. We have a large inventory of rebuilt ZF S542 Manual Transmissions plus transmission parts. Our factory rebuilt re-manufactured transmissions are dyno tested before leaving the factory, ensuring high quality, We offer a no hassle 12 month warranty, performance guaranteed. The ZF S542 is a five speed, RWD or 4WD transmission. The ZF S542 is a German ZF Friedrichshafen AG engineering design, is end loaded aluminum case with integrated bell housing. You can find the identification tag on the left side of the transmission case. Tag will include the Ford code and the ZF number 1307-XXX-XXX. Supplying this tag information when ordering a replacement transmission or transmission parts is important. The ZF S542 was used by Ford in 1987 -1994. Select this link to see what models used this 5 Speed transmission.
Get the Correct Parts the first Time, Make use of our Technical Expertise, just give us a call toll free 888-824-2012 we have the answers you need to solve technican problems. Use our online shopping cart, just double click the part number and see additional information, add to cart and or proceed to check out. If you need more information or cannot find the parts you need give us a call 888-824-2014.
We have found a number of issues with this widely used Ford ZFS542 Tansmission. Bearing wear on the main shaft can cause a noise that is present in all gears at most engine RPM’s. If you hear a whine at greater RPM’s in 3rd and or 5th gear its possibly a input shaft failing. A noise in one gear that gets worse with speed can be caused by a chipped tooth in that gear. Shifting problem in the sifter stub can increase with use and time, suggest you replace your shifter with our easy to install Short Through Shifter Kit. Worn out synchronizer cones or syncro rings can cause grinding noise during shifting. Popping out of gear can be caused by damaged shift forks, or worn sliders. The most widley pointed out problem are problems with shfiting the 5th/reverse gear typically cause by high mileage. We offer a kit to fix this problem, kit includes Reverse Gear, 5th Rev Slider, Rev Ring and 5th Ring.
ZF S5-42, S5-47 Shifter Repair Kit, ZF42-SK Our Price: $43.95 (15) ZF S6-650 Shifter Housing, 1319-3060-043. These are high-quality manual shifter parts bearing the Transolutions brand, designed to be easy-fit replacements for your currently ailing parts. ZF Freedomline Transmission Parts Book PB 0127: ZF Meritor 13 Speed Manual Transmission Operator Manual TP 90192: ZF Meritor 9 10 Platform G Transmission: ZF Meritor Sureshift Transmission Fault Code Diagnostics: ZF S5 42 47 47M Service Manual: ZF Transmission Zf S5 47 Troubleshooting Guide. Providing quality Parts, Repair and Service since. In this video we will be rebuilding the ZF S5-42 transmission from my truck. Let me start off by stating that I am not an expert, just a guy in his garage wi. Ford truck zf s5-42 equipped '87-'95 f250 & f350 s5-47 equipped '95-'98 f250 & f350 5-speed manual transmission: rebuild kit professional quality for rear loaded, aluminum case s5-42 & s5-47 zf 5-speed manual transmissions case (cast) markings begin with 1307 (case markings of 1317 or 1319 require a different kit.). DAF LF 45 PTO Unit & Gear Pump Kit. Suit Vehicles Fitted With The ZFS5-42 4.65 Ratio (5 Speed) Gearbox. Kit Includes:- Side Mount Pneumatic Operation PTO Unit, PTO Fitting Bolts, Hydraulic Gear Pump, Pump Fitting Kit. Microsoft microsoft office picture manager for mac free. Pump Has A Maximum Working Pressure Of 250 Bar. Flows Quoted At 1000 RPM Engine Speed.
Vortex mod manager not working. F250, F350 pickups with this transmission have suffered from failing pilot bearings. You can hear this noise with the clutch depressed. We offer a kit to replace the damaged pilot bearings and input shaft end, kit with oversized bearing and new steel sleeve for input shaft.
Free ZF S542 5 Speed Parts Illustration, Make use of our Technical Expertise,
just give us a call we have the answers you need!
Below we provide a ZF S542 parts illustrations (2 pages) to assist you with correct identification of the parts you need. short throw shifterSelect the parts you require from the following list and give us a call. One of the most common problems is rough bearing failurenoise coming from the front of the transmission clutch area. This is generally caused by pilot bearing failure that generally damages theinput shaft, see our repair kit. The second most common problem with the is shifting problems with the ZF S542 5th reverse gear. See our specially designed repair kits to resolve these problems. We offer an easy to install Short Throw Shifter to improve shifting performance only $215.00.
If you need more information or cannot find the parts you need give us a call, if you would like to save money, ask about our good take out parts (GTO), they are inspected and guaranteed. See the complete line of products that we offer at www.midwesttrans.com. To speak to a Drive Train Expert or to place an order call toll free 888-824-2012!
Application |
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F-Series Truck 4.9, 5.0, 6.0, 7.3 & 7.5 L |
P-Series Van 4.9, 5.0, 6.0, 7.3 & 7.5 L |
Full-Size Bronco 4.9, 5.0, 6.0, 7.3 & 7.5 L |
E-Series Van 4.9, 5.0, 6.8 L |
Need Stronger Parts?Midwest Transmission can Cryogenic Treat any shaft or gear. This cryo treatment will add 30% in component strength. Call 888-824-2012 for a quote. |
Use our online shopping cart, just double click the part number and see additional information, add to cart or proceed to check out. Soul axiom 1 0.
ZF-S542 Rebuilt Transmissions
![Zf S5 42 Rebuild Kit Manual Zf S5 42 Rebuild Kit Manual](https://st.mascus.com/imagetilewm/product/colinas/zf-ecolite-s-5-42,4455_1.jpg)
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Rebuilt Transmissions 300/302/351 4WD Small Block Electro/mech speedo | MTFRD039 | $1,366.67 | |
Rebuilt Transmissions 460 Gas 2WD Electro/mech speedo | MTFRD042 | $1,860.00 | |
Rebuilt Transmissions 460 Gas 4WD Electro/mech speedo | MTFRD043 | $1,860.00 | |
Rebuilt Transmissions Diesel 2WD Small Block Electro/mech speedo | MTFRD040 | $1,860.00 | |
Rebuilt Transmissions Diesel 4WD Small Block Electro/mech speedo | MTFRD041 | $1,860.00 | |
Rebuilt Transmissions300/302/351 2WD Small Block Electro/mech speedo | MTFRD038 | $1,366.67 | |
Core Charge on above Transmissions | $1,000.00 | ||
Brake Assembly Mechanical Speedo | MTFRD044 | $866.67 | |
Brake Assembly Super-duty Electro/mech speedo | MTFRD045 | $866.67 | |
Core Charge on above | $1000.00 |
ZF-S542 Bearing Rebuild Kit
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Bearing Rebuild Kit w/o Synchro Rings S5-42 | MWT300ZF | $134.94 | |
Bearing Rebuild Kit with Synchro Rings S5-42 | BK300ZFWS | $327.88 | |
Repair kit Slider Gear Reverse, fix reverse shifting problems, kit includes Reverse Gear, 1307-204-297, 5th Rev Slider 1307-304-175, Rev Ring 1307-304-175 and 5th Ring 1207-304-268 | MW1307-SRK | $249.95 | |
Rebuild Kit Brake Drum Section Only | TRSBK300BD | $64.81 |
ZF-S542 Gaskets, Bushings & Seal Kit
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Gaskets, Seals, Soft Plugs & Main Shaft Nuts Kit | 359001 | $32.53 | |
Install Kit (Updated Case) | TRSCK-ZF42 | $75.36 | |
Bushing | |||
Bushing 3RD Gear | 0730-162-428 | $9.27 | |
Seal | |||
Seal Input Pocket | 300ZF | $7.60 | |
Seal Extension Housing 4WD | 200215 | $7.53 | |
Seal Extension Housing 2WD | 200214 | $8.00 | |
Seal Shaft Input | 200213 | $6.67 | |
O’Ring Quill Tube | 0634-313-136 | $2.67 |
ZF-S542 Bearings
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
24 | Bearing Needle 2nd Gear (qty 2) | 0735-320-871 | $15.00 |
21 | Bearing Needle 3rd Gear (qty 2) | 0735-320-871 | $15.00 |
22 | Bearing 3rd Gear Thrust Race | TRS359263 | $11.75 |
Bearing Counter Shaft Front & Rear | 2580 | $15.80 | |
14 | Bearing Input | 28580 | $22.60 |
Bearing Needle Kit (Complete) | NK1307 | $88.65 | |
27 | Bearing Needle 1st & Reverse Gear (qty 2) | 0735-320-873 | $20.00 |
Bearing Needle 5TH (2 Req) | 0735-321-010 | $6.67 | |
41 | Bearing Needle Reverse Idler (qty 2) | 0750-115-233 | $8.76 |
Bearing Needle Shift Rail (qty 2) | F81Z-7D362B | $12.50 | |
Bearing Pilot Main Shaft | JH13349 | $21.09 | |
21 | Bearing Race 3rd Gear | TRS359273-1 | $12.30 |
Bearing Race Counter Shaft | 2520 | $9.33 | |
Bearing Race Input | 28521 | $16.00 | |
Bearing Race Main Shaft | 28521 | $16.00 | |
33 | Bearing Rear Main Shaft | J28573 | $27.33 |
Zf S5 42 Transmission Specs
ZF-S542 Hub & Slider
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
18 | Hub & Slider Kit 1-2 | 1307-204-243 | $160.26 |
18A | Hub & Slider Kit 5th-Reverse | 1307-204-239 | $94.91 |
18 | Hub & Slider3-4 Kit | 1307-204-244 | $136.80 |
Hub Syncro 5/R | 1307-304-167 | $58.81 | |
Hub Syncro 1-2 | 1307-304-166 | $82.13 | |
Hub Syncro 3/4 | 1307-304-168-U | $33.33 | |
Slider 3-4 | 1307-304-371 | $60.00 | |
Slider Reverse 5th | 1307-304-372 | $63.66 | |
Slider 1/2 | 1307-304-370 | $33.33 |
ZF-S542 Syncro Rings
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
18A | Syncro Ring Kit | RK1307-R | $197.48 |
18A | Synchro Ring 1st | 1307-304-181 | $34.00 |
18A | Synchro Ring 2nd | 1307-304-181 | $34.00 |
18A | Synchro Ring 3-4 | 1307-304-268 | $27.33 |
18A | Synchro Ring 5th | 1307-304-268 | $27.33 |
Synchro Reverse | 1307-304-175 | $19.13 | |
Synchro Key, Spring & Ball Kit 1-2 | 1307PPK | $12.00 | |
Synchro Key, Spring & Ball Kit 5 3-4 -R | 1307PPK | $12.00 | |
Synchro Key, Spring & Ball Kit 5-R | 1307PPK | $12.00 | |
Syncro Ball | 0635-460-010 | $1.33 | |
Syncro Blocker Reverse | 1307-304-175 | $19.13 | |
Syncro Dog | 1307-303-013 | $1.33 | |
Syncro Spring | 0732-041-571 | $1.33 | |
18 | 3-4 Synchro Assembly (w/ Rings) | ZF42-40A | $182.97 |
18 | 5-R Synchro Assembly (w/ Rings) | TRS359709K | $146.15 |
18A | Synchro Assembly1-2 (w/ Rings) | TRS359701K | $574.40 |
Syncro Assembly 3/4 | 1307-204-244 | $136.80 | |
Syncro Assembly 5/R | 1307-204-239 | $94.91 | |
Snap Ring 1/2 | 073-501-264 | $5.00 |
ZF-S542 Forks
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
43A | Fork 1-2 | 1307-298-933 | $105.00 |
43 | Fork 3-4 | 1307-206-003 | $40.00 |
43B | Fork 5th-Reverse | 1307-306-019 | $34.67 |
Fork Roll Pin (pkg of 1) | 0631-329-069 | $3.00 | |
Fork Shift /Rail Assy 1/2 | 1307-298-933 | $105.00 |
ZF-S542 Gears
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
26 | Gear 1st (48 T) | 1307-204-298 | $168.35 |
23 | Gear 2nd Diesel 51T | 1307-204-320 | $147.65 |
23 | Gear 2nd Gas 37T | 1307-204-319 | $107.52 |
19 | Gear 3rd Main Shaft (40 T) Diesel | 1307-204-322 | $87.12 |
19 | Gear 3rd Counter Shaft Diesel | 1307-303-109 | $60.00 |
19 | Gear 3rd Counter Shaft Gas | 1307-303-110 | $60.00 |
19 | Gear 3rd Gas 30T | 1307-204-321 | $86.66 |
37 | Gear 4th Counter Shaft (43 T) | 1307-303-060 | $115.00 |
37 | Gear 4th Counter Shaft (45 T) Gas | 1307-303-014 | $133.10 |
37 | Gear 4th Counter Shaft Diesel | 1307-303-015 | $120.34 |
39 | Gear 5th Counter Shaft (57 T) Gas | 1307-303-112 | $140.17 |
39 | Gear 5th Counter Shaft Diesel 47T | 1307-303-113 | $99.18 |
32 | Gear 5th 26T Gas | 1307-204-323 | $113.05 |
32 | Gear 5th Diesel 30T | 1307-204-324 | $101.80 |
Gear Reverse Idler | 1317-305-004 | $15.00 | |
29 | Gear Reverse Main Shaft (44 T) | 1307-204-297 | $130.29 |
ZF-S542 Shafts
![Zf s5-42 service manual Zf s5-42 service manual](https://cdn11.bigcommerce.com/s-3ozn7nabyl/images/stencil/1280x1280/products/2183/7374/359587_2_359643_359706_359703_zfs542_5_R_update1307_005__78437__82179.1527544723.jpg?c=2&imbypass=on)
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
28 | Shaft Main (16 3/8″) (2wd) | 1307-304-066 | $113.33 |
39 | Shaft Counter Gas | 1307-203-036 | $224.64 |
39 | Shaft Counter (w/o Press On Gears) (1st, 2nd & Reverse) (21 T / 14 T) | TRS359676 | $91.57 |
39 | Shaft Counter (w/o Press On Gears) (1st, 2nd & Reverse) (26 T/ 14 T) | TRS359676A | $47.53 |
39 | Shaft Counter Diesel | 1307-203-037 | $172.00 |
15 | Shaft Input 27T 11-3/4 inch 4.9/5.8 GAS | 1307-202-126 | $240.65 |
15 | Shaft Input (27 T) (9 1/2″) 460 | 1307-202-127 | $145.97 |
15 | Shaft Input 34T 9-5/8 inch Diesel | 1307-202-128 | $160.00 |
28 | Shaft Main (4wd) | 1307-204-352 | $175.93 |
Shaft Main (4X2) | 1307-304-066 | $113.33 | |
28 | Shaft Main Small Block (4wd) | 1307-304-353 | $461.61 |
ZF-S542 Bearing Retainer & Shift Components
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Retainer Bearing | |||
10 | Retainer Bearing Front (Press-in Type) | TRS359724 | $28.08 |
Shift Components | |||
Detent Small | 0630-361-077 | $2.67 | |
Guide Piece Shift Blocker Plastic | 1307-306-154 | $4.00 | |
Shift Boot Cover | 1307-306-035 | $13.33 | |
Shift Rail Interlock Plate | 1307-306-230 | $10.00 | |
Shifter Housing | 1307-306-046 | $53.93 | |
Shifter Kit Short Throw, Improve Performance Replace worn out shifters | MWT1317TSK | $287.67 |
ZF-S542 Case & Extension Housing
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Case Main (GAS) | 1317-401-031 | $850.00 | |
2 | Housing Rear (2wd w/ Speedo) (6.9, 7.3L & 7.5L) | 1307-301-015 | $177.33 |
Housing Rear (4wd) (10″) (4.9L & 5.8L) | 1307-301-136 | $303.67 | |
2 | Housing Rear (4wd) (8 7/8″) (7.3L & 7.5L) Gas & Diesel | 1307-301-093 | $0.00 |
2 | Housing Rear(2wd w/ Speedo) (4.9L & 5.8L Gas) | 1307-310-041 | $193.20 |
Zf S5 42 Parts Diagram
ZF-S542 Miscellaneous Parts
Zf S5 42 Gear Ratios
Dwg Ref | Description | Part Number / SKU | Retail Price |
---|---|---|---|
Quill Tube | 1307-302-060 | $38.66 | |
Baffle Oil | 0501-309-612 | $4.66 | |
Baffle Seal | 359084 | $2.93 | |
Bolt Idler Shaft | 0636-101-663 | $2.00 | |
Bolt Interlock Plate | 1307-306-121 | $3.11 | |
Bolt Main Case | 38622 | $1.39 | |
Bolt PTO Cover | 0736-617-043 | $1.00 | |
Bolt Reverse Idler | 0636-101-663 | $2.00 | |
Bolt Shifter Housing | 0636-015-277 | $1.00 | |
60 | Brake Drum Dust Shield for Seal | ZFBD-155 | $15.00 |
61 | Brake Drum Housing (Aluminum) | ZFBD-164 | $298.20 |
58 | Brake Shoe (Requires 2) | 2086DD | $50.00 |
Detent | 1307-306-170 | $5.00 | |
Detent Plug Large | 0630-361-099 | $2.00 | |
Detent Spring | 0732-041-946 | $2.66 | |
Input Pilot Bearing Repair Kit (87-Up Except PTO) | PBZ73HD | $59.69 | |
7 | Nut (Main Shaft 2wd) | 1317-304-117 | $4.00 |
Nut Brake Drum | TRS359922 | $94.93 | |
Bearing Pilot Repair kit is designed to repair damaged pilot bearings and Shaft Input end, includes oversized bearing and new steel sleeve for Shaft Input | MWTCPBZ73 | $69.95 | |
Pin Reverse Idler | 1307-305-003 | $10.00 | |
Plug, Drain / Fill (Fits Cases w/ 3 Bolt Retainer Only) | TRS50120987 | $14.73 | |
Plug, Soft (Large) | 0630-361-099 | $2.00 | |
Plug, Soft (Small) | TRS359483 | $7.32 | |
59 | Shaft Brake Drum Main | ZFBD-175 | $245.00 |
Shift Components, Detent Pin | TRS359486 | $2.50 | |
Shift Components, Detent Spring | 0732-041-946 | $1.39 | |
Shift Components, Interlock Plate “T” Bolt | 1307-306-121 | $3.11 | |
Shift Components, Reverse Stop Plate Spring | TRS359970 | $3.20 | |
Shift Components, Shifter Interlock | 1307-306-230 | $10.00 | |
Shift Components, Shifter Stub (Bent) | N/A | $95.88 | |
Shift Components, Shifter Stub (Straight) | N/A | $69.73 | |
Shift Components, Stop Plate | 1307-306-229 | $13.33 | |
34 | Shim Kit, Cluster | ZF42-SMKA | $52.86 |
11 | Shim Kit, Input | TRS359204K | $12.00 |
Snap Ring Kit | 1307SRK | $60.00 | |
54 | Speedometer Gear (6 T) Green | 1307-204-047 | $97.97 |
54 | Speedometer Gear (7 T) White | 1307-204-047 | $29.31 |
54 | Speedometer Gear (8 T) Black | 1307-204-048 | $13.33 |
Minimum order $25.00 |
Zf S5 42 Rebuild Kit Manual Pdf
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Zf S5 42 Transmission Parts
Minimum order $25.00, Shipping and handling charges will be added.